The first step was to make the basic foam pattern. For this, I made a pattern out of paper and changed it until I was happy with the basic shape. Every pattern piece was then cut out in 5mm foam and changed if needed. To make sure everything was perfetctly aligned, I added the eyelets and ropes for a test fitting.
After I was satisfied with that, I started with the engraving. I did all engravings with a simple soldering iron. First, I created a pattern on paper and then traced it on the foam. Then I burnt the foam with different tips. Please wear a mask!!
For the leather underarmor, I took some 3mm foam, covered it in the fake leather and then handstitched around the whole piece to create an extra detail. These pieces are added with velcro for easier transportation. The shoulder and hip pieces can also be attached with velcro.
To prepare everything for painting, I covered the foam with one layer of flexbond and 3 layers of Gummidip.
The wig was made by bakkacosplay